Kilgore Flares made the decision to prioritize sustainability within their operations. However, despite their dedication, they faced significant challenges in reducing the vast amounts of industrial waste generated by their manufacturing processes. The complexity of handling various waste streams made it clear that Kilgore Flares required a comprehensive waste management solution.
The Challenge – Facing the Struggle with Industrial Waste Management
Before partnering with Doxicom, Kilgore Flares was grappling with a monumental waste management issue. The sheer volume of waste they produced each month was overwhelming their existing systems, leading to inefficiencies and escalating costs:
- Tons of Waste Sent to Landfills: 324 tons per month
- Number of Pickups: 765 pickups per month
- Waste Hauling Invoice: $7,740 per month
Kilgore Flares found themselves in a cycle of frequent pickups, high disposal costs, and a growing environmental footprint. This not only posed a financial strain but also threatened their commitment to sustainability and compliance with environmental regulations.
The logistical hurdles were significant. With hundreds of pickups required each month, coordinating waste management was a time-consuming task that detracted from the company’s core operations. Additionally, the waste hauling fees were steadily increasing, cutting into the company’s budget that could have been better allocated to innovation and product development.
Doxicom’s Waste Management Solution:
The solution was not just about reducing waste—it was about transforming Kilgore Flares’ entire approach to waste management. These are the steps we took:
1. Waste Minimization: Doxicom started with a comprehensive audit of Kilgore Flares’ waste streams. By analyzing the types of waste generated and their sources, Doxicom identified key areas where waste could be minimized. This involved refining manufacturing processes to reduce material waste, improving inventory management to avoid excess materials, and implementing best practices in waste handling across the plant.
2. Recycling Programs: A critical component of the strategy was establishing efficient recycling systems. Doxicom worked closely with Kilgore Flares to set up a streamlined process for segregating and recycling materials that could be diverted from landfills. This included metals, plastics, and other recyclable byproducts of the manufacturing process. The recycling program not only reduced the volume of waste sent to landfills but also created a new revenue stream from the sale of recyclables.
3. Optimized Waste Hauling: One of the most impactful changes was the optimization of waste hauling. By consolidating waste pickups and implementing more efficient collection methods, Doxicom was able to significantly reduce the number of pickups required each month. This not only lowered transportation costs but also reduced the carbon footprint associated with frequent hauling.
The Results: Less Waste and Thousands of Dollars Saved
The implementation of Doxicom’s waste reduction strategy led to transformative results for Kilgore Flares:
- Tons of Waste Sent to Landfills: Reduced from 324 tons to 69 tons per month
- Number of Pickups: Decreased from 765 to 33 pickups per month
- Waste Hauling Invoice: Cut down from $7,740 to $1,020 per month
These figures represent more than just a reduction in numbers—they reflect a fundamental shift in how Kilgore Flares manages waste. The company not only slashed its waste management costs but also significantly reduced its environmental impact. By sending 255 fewer tons of waste to landfills each month, Kilgore Flares demonstrated its commitment to sustainability and operational efficiency.
Kilgore Flares’ journey with Doxicom is a testament to what can be achieved when sustainability and efficiency go hand in hand. By reducing their environmental footprint and cutting waste management costs by over 85%, Kilgore Flares has set a new standard in responsible manufacturing. This case study highlights the importance of proactive waste management and the value of partnerships in achieving sustainability goals.
For plant managers and environmental health and safety managers, this story with Kilgore Flares is a compelling example of the tangible benefits that can be realized through effective waste management. The financial savings, operational efficiencies, and improvements to sustainability demonstrate that reducing waste is a noble goal– and a smart business strategy. If your company is facing similar challenges, consider how Doxicom can help you optimize your waste management practices and achieve your sustainability objectives.